guide to make boat

For as long as man has been on this gorgeous blue planet of ours he has sought to find adventure wherever he can. There have always been those who simply have to see what is over that next hill. When we all know what is over that next hill then the adventure becomes going over that next hill in some way that has never been done before. It has probably not been done that way before because it is just too big a challenge for most people to consider trying.

That insurmountable challenge is the best of reasons for some people to try it anyway, to prove that it actually can be done and to prove themselves to themselves. In the process of succeeding they also prove themselves to the rest of mankind. Some of mankind thinks it exceedingly silly to do these things and will be eternally critical of those who try. They have no adventurous spirit themselves and would never attempt anything that they consider the least bit risky or dangerous. Some of them become bureaucrats to control others or they encourage bureaucrats to stop the adventurers from being adventurous, a misguided attempt to protect them from themselves.

I have written here before about one such adventurous person, Anthony Steward. He is the only person to have sailed around the world in an open boat. I am fortunate that Anthony selected my TLC 19 hull as the basis for his open boat voyage. Everyone thought that he was crazy in his quest but he was permitted to do it. That is how it should be.

Now I am working on a design for another person who has the aim of circumnavigating the globe in a different way from how everyone else has done it before. His name is Davey du Plessis and he plans to peddle his way around the world. My job is to provide to him the boat that I believe will give him his best chance for success. At the same time, it has to be economical to construct because he is on a tight budget for the voyage.

The result is a multi-chine plywood craft of approximately 23ft length overall. The hull is of fairly classic form that will also make an excellent pulling boat. It has a fine bow at waterline for wave penetration and a fine stern for low drag at the low speeds that can be expected under long term human power.

Hull of the Ocean Peddle Boat for Davey du Plessis.

The superstructure is also multi-chine plywood, so that it can be quickly and easily built using stitch-&-glue building methods. It is a closed boat for maximum protection from the elements but with the ability to open up large surfaces of the central cockpit area to allow air to flow through when needed. This also increases the safety tremendously in rough conditions, making her essentially self-righting if all of the gear is properly stowed and secured.

Basic 3D model of hull and deck.

The model above is very basic, it doesn't show the details of the deck, like windows, opening panels, hatches, solar panels etc, which are detailed into the building drawings.

The whole concept is conceived to make a seaworthy boat. It is not designed for speed, it is designed for cruising slowly under human power, aided where possible by wind, wave and current.

What about the crazy man who will live long term inside this eggshell? Maybe Davey is not as crazy as you think or maybe he is more crazy than you think, I doubt that he knows for sure. He is no doubt less crazy than Anthony Steward because Davey has chosen to have a boat that will give him shelter for his long voyage. Does Davey du Plessis have the legs for this voyage? You can bet that he does, he has ridden a bicycle the length of Africa, from Cairo to Cape Town. Davey is an adventurer and I applaud him for it.

Davey's boat will be built in Knysna on the South African South Coast. The builder is his uncle, Tertius du Plessis, who has previously built one of my designs, a Didi 34.  I doubt that I will even get to see Davey's boat because his route is unlikely to pass anywhere near to me in USA.

I will add this boat to my website when the design is complete. I will no doubt offer it as an open pulling boat but it is possible that there are others who would also like to build it as a trans-ocean rowboat or peddleboat.

To see our full range of designs, please visit http://dixdesign.com/.

I have recently added two new radius chine plywood designs to our range and wrote about them on this blog. Here are updates on both boats.

Yesterday I visited the prototype of the Didi Sport 15 (DS15) that is being built by Hunter Gall in Virginia Beach. I hadn't seen it in the flesh for a few weeks and wanted to see how the deck is looking as it comes together. Hunter is doing a really nice job of his project, working slowly but meticulously.

His boat, "Scallywag", is looking very pretty. He stained the hull surfaces blue and the deck surfaces red before doing the epoxy coatings and these colours will be highlighted by areas of clear-finished timber. It all entailed a tremendous amount of extra work to get it right than if he had painted it in the normal way. The final result is very attractive and she will be an eye-catcher when complete. Hunter can be pleased with the overall results.

The deck configuration that I designed is unusual, with a raised mast deck and wave-breaker above a flat foredeck and the open self-draining cockpit. It gives a decidedly retro image to the deck, over the thoroughly modern hull. It reminds me somewhat of the Lightweight Australian Sharpies that my Dad sailed in South Africa when I was a child. That makes it  somehow fitting that Hunter Gall is Australian, I am South African and we have ended up working together on this project in USA.

Hunter Gall's DS15 project nearing completion

Other news on the DS15 is that work will start in the next few weeks on moulds to build a composite version in Europe. I will release more information about it after I return from the Cape to Rio Race, by which time the builder may be ready to start receiving enquiries.

The other boat was the Didi 950, for which the prototype kit has been cut and will be delivered to the builder in the next week or two. It appears that this is going to be a popular design because we have sold plan packages for another three boats since announcing the design.

Didi 950, bigger sister to the DS15

 One of those boats will result in a variation on the design, with a lifting keel. A lifting keel was part of the original concept for the builder of the prototype but he decided in the end on the simplicity of a fixed keel. The lifting keel proved to be a very viable option, using the same basic keel support arrangement as the fixed keel with no structural redesign. The major difference will be moving the motor aft to a position under the companionway, driving a saildrive rather than a shaft. This is to make room for the lifting keel to rise through the galley central locker unit.

The prototype of this design is to be built in Ohio, USA. The others that have been ordered will be built in Australia, Latvia and Greece. There is interest from other countries as well.

To see our full range of designs, please visit http://dixdesign.com/.

There will be some disruptions in our normal service over the next few weeks. We will be away from the office while we fly with the very sensible migrating geese from the cold northern hemisphere into the summery south. I will be skippering the Didi 38  "Black Cat" in the 2014 Cape to Rio Race, which starts from Cape Town, South Africa, on 4th January. Dehlia will be in Cape Town also, to wave goodbye and to have a well-deserved holiday.

That means that the entire staff will be away from the office for a few weeks.  We will do what we can to minimise disruptions for our supporters.

Printed Orders
We can supply printed orders that are placed up to 11th December. Any printed orders received on 12th December or later will be supplied after Dehlia returns on 15th January.

Email Orders
Email orders will be supplied throughout the break. The process may slow down a bit but you will receive your order by email within a day or two. Items that can be supplied by email are study packs for most of the larger designs and plans for the Dixi Dinghy, Argie 10 and Argie 15.

If you will be in the wintery north, think of us in the sunny south. You can follow the progress of "Black Cat" and the other boats in the fleet across 3250 nautical miles of open ocean. There will be electronic trackers onboard all of the boats that will allow you to keep updated at  2014 Cape to Rio Race.

I will be back sometime during the first week of February.

The weather is getting colder in the north and our minds move to thoughts of staying inside to keep warm. Staving off cabin fever from being trapped inside becomes a problem, particularly if you have children. Keeping them interested and active can become a problem as the cold months go by.

Building a small boat in your workshop or basement can do wonders in this situation,. It draws the young ones away from computer games and cell phones, teaching them new skills that they can use throughout their lives. They will be helping to create something with character, something that would not have existed without their work, which will give them a lot of fun in the warmer months and which they will appreciate more and look after better because they helped to create it with their own hands. We all take more care of things if we had a big hand in creating them.

Argie 10 built by 2 young brothers while Dad was away

We have designs that are well-suited to building in small and cozy spaces. Some of these boats have been built in bedrooms or dining rooms, even apartments or basements that have only standard doors through which to remove them when completed. They can be built with basic hand tools; you don't need a well-outfitted workshop nor to be a woodworking craftsman to produce a small boat of which you can be proud.

Louis de Lassus built his Argie 15 in his Paris basement

The plans to kick off a project like this make a good Christmas present, whether for a husband or one of the children. If this is your plan, please order soon to ensure that you have the package before Christmas. We will soon be closed for a few weeks and will not be able to supply from 10th December through to 14th January.

To see our full range of designs, please go to http://dixdesign.com/ and our pricelist.

Some of my supporters have been waiting for this boat for a long time. I have posted sneak previews of the Didi Sport 15 (or DS15) but the design was taking its time to reach completion. It was leap-frogged in the design queue by designs that were much more demanding of my time.

Now the plans are complete aside from some minor details and the prototype is into the final stages of build. This boat is looking very good, with interesting finishes and excellent standard of finish. The builder is creating a work of art of which he will be justifiably very proud.

This design, like the Didi 950 that I introduced last week, is a development from the Didi Mini Mk3. It has a modern hull shape with topside chine aft, built from plywood.

Didi Sport 15 hull, radius chine with topside chine.

The concept of the DS15 is a boat that can be stable and safe for family sailing and raid type racing, exciting as a little ballasted sportboat and super-fast as an unballasted trapeze dinghy. Choose your style of sailing or switch back-and-forth depending on conditions or who will be sailing with you.

Didi Sport 15 rig

The rig combines a reefable square-top mainsail with self-tacking jib, as working sails, with an asymmetrical spinnaker on retracting bowsprit to supercharge it downwind. It also has a light drifter/reacher Genoa for light airs when your wife is aboard and doesn't want the excitement of the asymmetrical.

Didi Sport 15 Prototype, round bilge from plywood. Didi Sport 15 plywood framework ready for stringers.

It can be built by amateur or professional builders, from plans and offsets, from plans and full-size Mylar patterns or from plans and a CNC plywood kit. Go to our pricelist to order plans or plans and patterns. Go to our USA kits page to order a kit of all plywood components, accurately cut by CNC router.

Please visit our website at http://dixdesign.com/ for more info on this and our other designs.

Kits for our plywood boats have been available in USA for more than 10 years. This has had mixed success, depending on who was cutting the kits. Following on the sale of the company that had the rights to cut our kits, the quality of service deteriorated to a level that was no longer tolerable, so I rescinded the cutting rights. That brought us to the current arrangement of marketing the kits ourselves and sub-contracting the cutting to Chesapeake Light Craft in Annapolis.

This has worked out very well. The quality of the kits supplied to date has been excellent and the shipping has been both economically priced and efficient. They have cut numerous dinghy kits, including the Dixi Dinghy  and the Paper Jet.

Plywood Dixi Dinghy, fun little 3:1 dinghy to row/motor/sail.

The are currently preparing to cut a large kit, comprising 61 sheets of plywood, for a Didi 950 that will be shipped to a builder in Ohio. This is a radius chine plywood boat with topside chine that is designed to the Class 950 Rule and makes a very nice fast cruiser, in addition to its primary racing purpose.

3D image of radius chine plywood Didi 950

We have also sent them an order for a smaller but nevertheless substantial kit. This is for a Didi 29 Retro that will be shipped to a builder in North Carolina.This is also a radius chine plywood boat but without the topside chine. It is a development, in classic image, from our popular Didi 26 trailer-sailer design and will be rigged with the cruising rig option of the two gaff rigs that we supply with the design.

3D image of radius chine plywood Didi 29 Retro

I have reworked the panel files for these large kits so that all parts that are larger than a sheet of plywood are jointed with jigsaw joints. These joints are easy to assemble and produce very accurate panels.  Click to read about jigsaw joints.

The range of plywood kits that we can offer in USA is expanding fast. Click to see the full list. If there is a plywood design for which you want a kit, please email Dudley and ask for a price. It may take a week or two to rework the panel files to suit the Chesapeake Light Craft format then get a price for the kit but we will get that info to you as speedily as we can.

If you are outside of the USA, you can still order one of our kits from our suppliers in other countries .

To see our full range of boat designs, please visit http://dixdesign.com/

I have crossed the South Atlantic under sail four times. Three times it was with full crew from Cape Town, South Africa, to Rio de Janeiro, Brazil, in the Cape to Rio Race. The other crossing was double-handed and going the other way. I will do it again in January but this time the build-up is proving to be very different.

First, I am not there to prepare the boat for the race myself. I have always been there to take charge of the preparations, with much able assistance from my crew and my family. This time I must rely on someone else to sort out any issues and to ready "Black Cat" for her 3,250 nautical mile voyage. That distance is nearly 3800 land miles and more than 50% longer than the famed Trans-Pac Race.

This voyage is small compared with a round-the-world voyage but it is, nevertheless, a major voyage and it is across waters that see very little traffic. Aside from commercial fishing ships and the boats that are racing, there are very few vessels crossing this ocean at any time. We have to be self-sufficient, to take care of whatever situation fate and the weather gods might send our way. We can't make a VHF call to the Coast Guard or US Towing to come fetch us. Each boat has to rely on its crew in an emergency and vice-versa; boat and crew are totally inter-dependent and both have to be fully prepared.  And, in the traditions of all seafarers, all boats are ready and willing to assist each other if needed.

I am very grateful for the work that is being done in Cape Town by Dave Immelman in preparing "Black Cat" in my absence. Dave will be my navigator for this race and was her skipper for the 1,800 mile Governor's Cup Race from Simonstown to St Helena Island in December last year. He is the only one on the crew who lives in the Cape, so a big load has fallen on his shoulders ahead of this race. The Cat is now 18 years old and Dave has been charged with upgrading anything that needed upgrading, from structure through to finishes, rig, systems, equipment and sails. In many respects the St Helena Race served as a good shake-down to highlight any issues that have developed in the years since I handed her over to her current owner, Adrian Pearson.  I look forward to test-sailing her on Table Bay with all the new goodies that she has gained since I last sailed on her.

Racing under spinnaker into inky darkness. Sean Collins & Adrian Pearson in the cockpit.

 The other difference is that for previous races I lived in Cape Town and  this time I live in USA. In Cape Town I was always surrounded by people from the sailing community. Cape Town is a beautiful place to sail, one of the best in the world. It can also be one of the toughest places in the world to sail, with sometimes violent weather and extremely testing seas. In that environment the fact that I was soon to cross an ocean on a small boat was of passing interesting but not considered to be too much out of the ordinary. After all, if you can sail in Cape Town you can sail anywhere, so what could be special about an ocean crossing?

This time it is very different. My neighbours know that I design boats for a living. They have not seen the big boats that I have built, only the little Paper Jet that took shape in their neighbourhood and drags around faithfully behind my minivan when I am going sailing. They have not seen the boisterous to wild conditions in which so much of the Cape Town racing happens. Here I am a bit of an oddity because I just don't fit into the mould. They are very supportive of what I am doing but don't really comprehend it; the who, where, what and how of sailing across an ocean. I must admit that I do enjoy explaining to them what I will be doing, where we will sail, the beauty of Cape Town and Rio, the good and bad experiences of sailing a small boat across thousands of miles of open water, through good weather and bad and the real or imagined dangers. In their view I fit in somewhere between eccentric and totally crazy, leaning mostly toward the crazy end of the scale. They worry mostly that it is a very dangerous thing to do.

The truth of a voyage is really somewhere between how it is viewed by my friends in Cape Town and those here in Virginia Beach. In each of the races that I have sailed we have had to cope with at least one big storm and another one or two smaller ones. Yes, it is dangerous; but we do what we can to reduce the danger. As far as I can recall, only one person has died during the Cape to Rio Race in the 42 year history of the event. Thousands have participated, two boats have sunk on the race, two have sunk on the return voyage and only one person has died. That was from a heart attack that would likely have happened on land anyway.

Gavin Muller repairing sails during the 1996 race.

We all take precautions because it is dangerous to be on a small boat way out of sight of land. The boats are all fully equipped with a wide range of safety equipment, which has to be maintained according to mandated schedules. All boats are scrutinied before being allowed to start. All boats have to prove a high level of experience and/or certification among the crew before they are accepted. That experience and certification is for ocean experience, navigational and seamanship skills and the ability to take care of medical emergencies with the very comprehensive medical kit that we carry with us.

Additional to those documented requirements, every skipper sets his/her own standards for behavior on their particular boat. I can't vouch for other skippers but on "Black Cat" we go into safety mode in bad weather and from dusk to dawn, when no person is allowed on deck without first putting on their safety harness and clipping onto one of the many secure points on deck before exiting the interior of the boat. Along with this, a clear head is always required, 24/7, so there is no drinking of alcohol except for one optional drink at happy hour each day. There will be plenty of time to imbibe in Brazil.

An ocean crossing like this does not need to be dreaded but neither is it a cakewalk. We need exciting activities in our lives to build the memories that we cherish. They help to remind us that we are alive and have a purpose in our lives, they give us the material with which to tell the stories that will entertain our friends and grandchildren in the autumn years to come. If we don't reach those autumn years we still come out ahead because we have had a lot of fun and excitement along the way.