guide to make boat

I have built numerous boats over the years, always as an amateur, not a professional boatbuilder. Each time I have launched my boat at a considerable monetary saving when compared with an equivalent production-built boat. My boats have generally cost me about 45% of the equivalent production boat, so a saving of about 55%. This was with my boats fully equipped for ocean sailing and the production boats being to basic sail-away level. Similar savings apply to smaller boats as well.

When I launched my 36ft boat in 1978, I was asked by a professional in the boating industry what it had cost me. I told him R23,000, which was the total of what we had carefully recorded throughout the project. He told me that I had got my figures wrong because it was impossible to build a boat of that size for less than R50,000. In the 2 years and 9 months that we took to build the boat, my wife and I had only earned $32,000 and had paid our apartment rent, food, transport etc in addition to what we had paid out for the boat. We didn't go to movies, eat at restaurants nor go on holiday but we did build a boat that was equipped for trans-ocean sailing. And it did not cost the R55K or more that a production boat would have cost.

"Tai-Neam", the 36ft boat that we built in our 20s.

Of course, amateur boatbuilding is not for everyone. Some people are all thumbs and almost guaranteed to mess up whatever project they tackle. If you are one of those people, successful amateur boatbuilding is probably not in your future. There are exceptions, or ways to turn this failure tendency around though. I failed woodwork at school because I was totally disinterested, yet I have been able to build wooden boats to a good standard.

For anyone who has reasonable woodworking skills, able to build kitchen cupboards to a reasonable standard, it is not a big step to building your own wooden boat. Whether for a small family boat for fishing on the local lake or a big boat for ocean cruising, our designs have been used successfully by first-time boatbuilders. If you work carefully and apply yourself well, you can do it. The main requirement is that you take pride in your handiwork, then you will do as good a job as you are able.

An argument often used against owner boatbuilding is that there is no saving when the cost of your own labour is added onto the material cost. That certainly applies if you are a professional boatbuilder who is building a boat for himself. For the rest, boatbuilding becomes a very productive hobby and a time for release from pressures of professional life in whatever profession you happen to be. Sure, you can make enough money spending the same number of hours at your job to pay a professional to do the work. In the process you deny yourself the satisfaction of building your own boat and the relaxation that comes from having such a great hobby. You also deny yourself the satisfaction and sense of pride that inevitable comes form creating this living thing of beauty, even if the beauty is only in your own eyes.

A big plus that comes out of building your own boat is that you know every nook and cranny of that boat; you know it intimately and can very quickly figure what has to be done when something goes wrong. You will understand all of the electrical and mechanical systems, without having to pore over manuals showing wiring diagrams, switch panel layouts, plumbing pipe runs, location of skin fittings etc and be able to remedy most problems at a moments notice. I still remember much of the structure, electrical, plumbing etc from the first big boat that I built in the 1970s.

A benefit that must not be underrated is the pride that one feels when launching and sailing this beautiful thing that you have created with your own hands. The builder moulds the character of the boat and, in the process, the boat expands the character of the builder and teaches him new skills that can be used elsewhere in life.

The boat that started it all, my 15ft catamaran.

One warning though, this bug bites hard and often results in an incurable affliction. I built the 15ft plywood catamaran shown above in the early 1970s. The bug bit me and led to a 36ft offshore yacht as my next project. That led me to start my yacht design studies and proceed to a career in boat design. So be warned, if you build your own boat you may end up doing something that you really enjoy for a living.

Yesterday the Governor's Cup Race between Simonstown, South Africa, and St Helena Island started in ideal sailing conditions. After a comfortable reach in a Westerly breeze off the mountains, they rounded the Cape of Good Hope before setting course North along the coast of the Cape Peninsula, then out into the South Atlantic.

Two of our boats are in the race. "Black Cat", the prototype of the Didi 38 design that I built in my Hout Bay garden, is in the racing division and well up among the leaders at time of writing.

"Black Cat" soon after the start in False Bay. Photo Clive Dick

The other is the Dix 38 Pilot "Bryana", which is built, owned and skippered by Luke Fisher. She is in the Rally monohull division and going well. The rally division boats are able to motor for 100 miles during the race. It is not possible to know their true positions because we can't tell how much motoring each boat has done. I suspect that most have used up some of their allotted 100 miles because overnight conditions were light breezes and the rally boats are well up with the racing fleet.

"Bryana" on Vaal Dam before she was moved to the ocean. Photo Luke Fisher

You can follow the race at Governor's Cup live tracking

I have had a Facebook account for a few years and have used it as both my personal account and for business, from the start. That worked fine for awhile but it has become clear that the time has come for me to give my business its own home on Facebook.

I did this a few days ago and have been adding images of my boats to the photo section as and when time allows. I have a way to go but there is already a good spread of photos now, each with a link to the relevant page on my website.

I will use this new venue to interact with our supporters, announce new posts on my blog, introduce new designs and anything else that seems relevant at any time.

Our new Dudley Dix Yacht Design Facebook page

 When you have the time, please visit and Like our new Facebook page. Visit us regularly to see what is happening.

A nice boat is one of the real pleasures of life, particularly when we have built it ourselves, with our own hands and using skills that we have developed over a range of projects. We put so much of ourselves into building a boat, in the form of time, effort, sweat, pain and occasionally some blood, that we should be proud of what we are doing. We do it out of love for what we are doing and what we are creating. We sometimes do it on a shoestring budget because we want to get as much boat as we can for the $$ that we can afford.

There are many places that we can cut costs and most of them involve us doing the work ourselves rather than paying a specialist worker to do it for us. That is a valid and satisfying way to reduce the cost of the project.

Another way is to reduce the costs of the hardware and other equipment. This can be by doing without a non-critical piece of equipment and accepting the possible reduction in efficiency. You might also find some reasonable used hardware to suit your boat that has enough life left in it to be worthwhile buying. Or you may choose to buy some cheaper hardware. It may be cheap because it is inferior and might give problems in use. Alternatively, it may be cheap because the products that you are buying are black market items, possibly stolen from the factory or from someone in the legal supply chain. You have no way to know the origin of this equipment if bought from a dubious source. If you can't establish for certain that it is legal product don't do it. You place your boat at risk of confiscation by the police and you may go to jail if you or your boat are found to have stolen goods, a risk not worth taking. Don't buy from dubious sources.

If you are a boat designer then you will, of course, use your own plans. If not, you will have to source plans for a boat that suits your needs. When researching what plans are available, bear in mind that the price that you will pay for the plans is very small when compared with the total cost of your new boat, probably less than 2% of the boat cost. This is not the right place to try to reduce the overall cost of your new boat project. It is unwise to build an expensive building on a cheap foundation.

To get to the real purpose of this post, you will occasionally see boat plans advertised by third parties who claim that they are unused and legal plans. They will sell to you at a fraction of the cost of buying those plans direct from the designer. Be wary of this offer, it might come back to bite you.

I currently have a situation that I am trying to resolve. I became aware of someone starting to build a boat to one of my designs far away from me. His name was unfamiliar to me and does not appear in my customer database. I contacted him to enquire about the plans he is using. He was convinced that he had legal unused plans because the person from whom he bought them told him so. That person was also not in our database but told us who had sold them to him, from another country thousands of miles away. That third person was the original buyer of the plans but by searching emails from years back it became clear that he had all of the structural components cut to build his boat from those plans soon after he bought them.

Boat plans are generally sold with a licence for the construction of only one boat; it is illegal to build more than one unless authorised by the designer. Before buying plans from anyone other than the designer or his agents you should contact the designer to ask if the plans can be sold to you, simply to protect yourself from possible future problems. If it can be confirmed that no boat was started to those plans then you will probably be able to buy them. If it can't be confirmed then don't take the chance.

The small saving that you might have from buying plans from an unauthorised source is really not worth the potential hassles attached to them. Not least of these hassles is the possibility that your local authorities will confiscate your boat. On a few occasions I have been requested to supply a letter confirming that a builder had the legal rights to build the boat. This information is required by some national authorities, who are increasingly clamping down on copyright infringements. Boat plans are intellectual property so anyone using them illegally is stealing from the designer and opening themselves up to prosecution.

The other factor that comes into this is that you should endeavour to have a good relationship with the designer of the boat that you are building. No-matter how good the plans are, there may be times when you want to ask a question to clarify an issue. If you have bought unauthorised plans then you cannot expect to receive any support from the designer, you will be on your own. All this trouble, just to save yourself maybe 1% of the cost of your complete boat.




 

We are featuring one boat per month, with photos generously supplied by their owners. All are beautiful photos, some in exotic places. Some are owner-built, others professionally built. Each is interesting in its own way.

I recently spent a week in Louisville, Kentucky, for IBEX 2012 . The tone at the convention was pretty upbeat and the exhibitors were very positive after the show about the number of visitors and quality of enquiries that they received. In confirmation of other industry indicators, the boating industry seems to be slowly coming out of the lengthy recession that has plagued us all for the last few years.


Now is a good time to be in the market to buy a boat, before prices start to go up again. That applies as much to used boats as to new ones. There are many boats that owners have put up for sale, for economic or other reasons. There are some very good deals available to those who want to to take advantage of this market.

We have some quality boats listed in the brokerage section of our website. They are generally boats that have been well loved by their owners and have proven themselves through extensive cruising to faraway places. They have been well maintained and are extensively equipped, ready to go wherever your dreams would like to take you. The available boats range from the classic fast cruiser Shearwaters to the very modern and eye-catching Dix 61.

Go to our brokerage section to see the listings. If you are interested in any of these boats, please contact me by email and I will connect you with the seller. We don't offer full brokerage service, so your dealings will be directly with the seller. The benefit to you is reduced brokerage fees, so lower purchase cost.

Please visit our website to see our full range of designs.

My last post was about IBEX, which is now a bit over 2 weeks away in Louisville, Kentucky.

News since then is that my self-built prototype of the Paper Jet design will be displayed at the show. If you want to see it, you will find it in the Lobby C Entrance of the Convention Center. I will set it up with the Turbo Rig jib and mainsail set. It will be there for the duration of IBEX.

Aside from my own presentations, I will also be attending other sessions. I will be at my boat occasionally during the show but can't say ahead of time when I will be there.